Four Corner Alignment Lay-Up
Falcon is equipped with four sets of independently controlled GigE camera modules to perform quadrilateral deformation measurements of each PCB inner layer. The Lay-Up system uses the measurement results as a benchmark to adjust each inner layer to the best center to achieve an ultra-high-precision layer to layer alignment.
Lay-Up Accuracy: ±15um
The Lay-Up system not only provide high-precision PCB lamination Lay-Up, but also perform inner layer measurement and data collection. With this technology capturing deformation data through 2D measuring equipment with extra procedure is no longer required for panel study and NG panel filtering.
Welding Station
Lay-Up Station
Top Shuttle Table
Bottom Shuttle Table
Dual Shuttle Tables Design
All Models of Falcon are equipped with Dual Shuttle Tables, which allows panel lay up and welding to be process in the same time. Which allows extreme productivity and maximizes throughput.
Falcon S: approx. 3300 Inner Layers Per Day
Falcon X: approx. 6600 Inner Layers Per Day
Dual Machine Design
Falcon X is equipped with Dual Machine Design with 8 x GigE Industrial Cameras, 8 x High Frequency Electromagnetic Weld Controller, 4 x Shuttle Tables, 2 x Lay-Up Stations and 2 x Weld Stations. This allows one machine with the output of two machines and requiring only one operator.
Lay-Up Speed: 9~11 Seconds Per Layer
Highly Automated System
Falcon series system consist more than 30 sets of motors, allowing 90% of the parts to be automized, which greatly simplifies the operation required for panel size adjustment and production. This effectively reduce personnel intervention in the production process. The equipment software provides unlimited numbers of configuration settings profiles, which makes time consumed for changing of job under 5 mins.
Intuitive User Interface
Falcon user interface is simple and easy to understand. The software is designed with a touch interface and multiple self-caculate algorithyms allowing operator to do sophisticated job with very simple inputs. There are only 9 mechanical buttons, and 99% of the machine's functions are built into the operating software on a Windows based PC. The software is designed with a modern UI, making it extremely fast for anyone accustomed to a smartphone or tablet.
Technical Specification
| Model | Falcon S | Falcon X |
|---|---|---|
| Min Panel Size | 14"x14" (356mm x 356mm) | |
| Max Panel Size | 26"x32" (660mm x 813mm) | |
| Alignment Target | Solid Circle Dia 0.5~2.0mm | |
| Max Lay-Up Thickness | 10mm | |
| Lay-Up Speed Per Layer | 17~22 Seconds | 9~11 Seconds |
| Lay-Up Accuracy | ±15um | |
| Numbers of Shuttle Tables | 2 | 4 |
| Nubmers of Lay-Up Stations | 1 | 2 |
| Numbers of Welding Stations | 1 | 2 |
| Weld Technology | 4 x independently controlled Induction Weld Controller, equipped with live temperature feed and PID temperature controller. | 8 x independently controlled Induction Weld Controller, equipped with live temperature feed and PID temperature controller. (4 x Weld Controllers Per Weld Station) |
| Weld Temperature | Max Weld Temperature 300°C | |